Integrated Full-Gravity-Balanced Oil-Gas-Water Treatment Unit
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By leveraging the principles of full balance and full gravity, multiple functional modules—including preliminary separation, settling, dewatering, water treatment, and buffer storage—are integrated into a single unit. Produced crude oil with high water content is directly processed into clarified oil; produced water is treated and then reinjected on-site; and associated gas is upgraded to meet export specifications, resulting in substantial improvements in processing efficiency, energy efficiency, and operational efficiency.
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Technical Overview
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A self-optimizing dehydration module is employed for crude oil demulsification and preliminary water separation; a self-optimizing water separation module is used for efficient crude oil dehydration; and a pressure air flotation–inclined plate coalescence coupled module is implemented for highly efficient oil and suspended solids removal from produced water. This integrated approach enables short-process, compact, zero-discharge, and intelligent comprehensive oil–gas–water treatment.
Technical Advantages
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One Sled, One Station
Can independently perform the functions of a small integrated station.
Reduces land use by more than 80%.
Integration
The equipment is developed using an integrated design approach, which can replace 11 pieces of conventional process equipment compared with traditional distributed process flows.
Intelligentization
Automation, intelligent operation, and unmanned or minimally manned staffing, coupled with a PLC control system and remote data transmission, enable real-time monitoring via mobile devices.
Reduce investment
It can reduce investment by 20%–50% compared with traditional processes.
Low cost
Adopting a pressurized, fully enclosed, high-efficiency short-process design reduces operating costs by 20%–40%.
Energy conservation
Reduces energy consumption by 30%–70% compared with conventional processes;
The crude oil dehydration temperature is reduced by 10°C to 20°C.
Prefabrication
Customized design, factory prefabrication, and a short construction period.
It can be flexibly relocated to meet the requirements for advancing the “five modernizations” in oilfield operations.
Safety, long lifespan
The equipment is designed for long service life, utilizing premium materials and advanced anti-corrosion and scale-inhibition technologies. Critical risk points are protected by safety interlocks to ensure long-term, stable operation.
Patent
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The company’s flagship product, the “Full-Gravity-Balanced Integrated Oil–Gas–Water Treatment Unit,” has been granted 38 patents. In 2021, it won the Third Prize in the Shandong Province High-Value Patent Cultivation Competition for New and Old Kinetic Energy Conversion, and in 2022, it received the First Prize for Outstanding Innovative Achievements from the Shandong Provincial Light Industry Federation. In 2022, it was included in the “Catalogue of New Technologies, New Products, and New Equipment in Shandong Province’s Energy Sector (2022 Edition)” and the “List of Enterprises Producing the First (Set) of Technological Equipment and Key Core Components in Shandong Province for 2022.” In 2024, it was again featured in the “2024 Recommended Catalogue of New Technologies, New Products, and New Equipment in Shandong Province’s Energy Sector” and the “National Recommended Catalogue of Energy-Saving and Carbon-Reducing Technologies and Equipment in the Industrial and Information Technology Sectors (2024 Edition).”
Product Series
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Series One
Intelligent Pulse Water-Splitting Integrated Device
Series Two
Integrated Intelligent Pulse Dewatering Unit
Series Three
Three On-Site Integrated Oil-Gas-Water Treatment Units
Series Four
A multifunctional integrated oil–gas–water treatment unit
Note: The dimensions of the equipment shall be verified based on operating parameters such as the water content of the incoming liquid and temperature.
Application Cases
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