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Integrated device for oil, gas and water treatment with full gravity balance

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Based on the concept of full balance and total gravity, different functional modules such aspre-separation, sedimentation, dehydration, water treatment, and buffering are integrated intoone device. Wet crude oil is directly treated into purihed oil, the produced water is purifed forlocal re-injection, and then the associated gas meets the transfer conditions, greatly improvingthe treatment efciency, energy efhciency rate and personnel efhciency.

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Technical introduction

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The self-optimizing dehydration module is used to achieve demulsification of crude oil and pre-separation of water,the self-optimizing water seperation module is used to achieve efficient dehydration ofcrude oil, and the pressure gas float and inclined plate coalescence coupling module are used to achieveefficient removal of oil and suspended matters from produced water. Therefore, integrated and inteligentcomprehensive treatment of oil, gas, and water can be realized in short process and with zero emissions.

Technical Advantages

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One skid into a station

It can independently undertake the function of smallmulti-purpose stations, saving over 80% of land area.

Integration

Integrated design is adopted in equipment R&D, and canreplace 11 sets of traditional technology equipment comparedto traditional distributed technology flow.

Intelligence

Automated,inteligent,unmanned or few people onduty,supporting PLC control system,and remote datatransmission canachieve real-time monitoring on mobiledevices.

Reduced investment

Compared to traditional technology,it can save 20%~50% ofinvestment.

Low cost

The operating cost is reduced by 20%~40% through adoptingpressure type,fully enclosed,efficient short process.

Energy saving

Energy consumptionis reduced by 30%~70%compared totraditionaltechnologyThe dehydration temperature of crude oil is reduced by10℃~20℃.

Prefabrication

Customized design,factory prefabrication, shortconstruction cycle,and flexible relocation meet thereguirements of "five modernizations"oilfield work promotion.

Safe and long-life

A long-life design is adopted,optimal materials and anti-corrosion and anti-scaling technology are selected,andsafety interlock is used for device risk points, so as to ensurelong-term stable production.

Patents

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Integrated device for oil, gas and water treatment with full gravity balance , has obtained 38patents. In 2021, it won the third prize in the Shandong Province High-Value Patent CultivationCompetition for New and Old Energy Conversion, and in 2022, it won the frst prize in theShandong Province Light industry Federation's Excellent Innovation Achievements. In 2022, iwas selected into the Catalogue of New Technologies, New Products, and New Equipment in theEnergy Field of Shandong Province (2022) and the 2022 List of First (Set) Technical Equipmentand Key Core Parts Manufacturers and Products in Shandong. In 2024 the device is selected in theRecommended Catalogue of New Technologies, Products, and Equipment in the Energy Sector of ShandongProvince for 2024" and the "Recommended Catalogue of Energy saving and Carbon reducing Technology andEquipment in the National Industrial and Information Technology Sector (2024 Edition)”.

Product Series

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Seriesl

Integrated intelligent pulse water seperation device

Series II

Integrated intelligent pulse dehydration device

Series lll

Three-local integrated oil-gas-water treatment device

Series lV

Multifunctional integrated oil-gas-water treatment device

Note:The device size shall be based on the calibration of operating parameters such as moisture content and temperature of incoming fluids.

Application Case